The first Doosan DX1000LC-7 100-tonne crawler excavator in Europe began work on 31st January 2023 at an oil shale mine at North Kiviõli in Estonia, run by Kiviõli Keemiatöötus (KKT), part of the Alexela Group.
As well as being the first in Europe, the Estonia machine is one of 35 that have already been built and shipped worldwide from the Gunsan factory in South Korea. The new DX1000LC-7 was supplied to KKT by INTRAC Group, the Doosan Authorised Dealer for the Baltic countries of Estonia, Latvia and Lithuania.
Attending the ceremony to celebrate the handover of the new DX1000LC-7 at North Kiviõli, Stephane Dieu, Excavator Product Manager at Doosan Infracore Europe, said: “Equipped with a 6 m3 rock bucket for direct extraction work, the DX1000LC-7 at the oil shale mine provides the lowest fuel consumption available in the 100 tonne excavator market.
The average fuel consumption is 45 l/h and with the production target set to around 1200 tonne per hour, that provides a very impressive yield of 26 tonne for each litre of fuel used.”
The new excavator has joined the existing Doosan DX800LC-7 80 tonne and DX490LC-7 50 tonne models at North Kiviõli, both of which have completed 7000 operating hours in two years and work alongside a number of other 80 tonne machines at the mine.
The purchase decision to replace one of the existing 80 tonne machines with the new DX1000LC-7 was based on the successful performance of the DX800LC-7, with which KKT is burning 10 litres per hour less fuel than the competitive machines, for the same production output.
These savings really add up – after over 4000 operating hours, the DX800LC-7 had already saved the equivalent of 40,000 litres of fuel, a massive figure especially when the escalating price of fuel is considered. Compared to the other 80 tonne excavators, the DX800LC-7 uses 1.5€/litre less fuel – the overall saving was already 60,000€ after only 4000 hours. After 10,000 hours, the saving will be equivalent to 150,000€.
The Promise of Even Greater Savings
The new DX1000LC-7 promises even more savings. Driven by the most powerful engine in the 100 tonne class, the DX1000LC-7 also has the highest hydraulic flow for this size of machine, providing best-in-class performance, with higher productivity, lower fuel consumption and smoother controls.
The DX1000LC-7 excavator is powered by the new stage V version of the well-proven Perkins 2806J diesel engine, providing a high power output of 469 kW (629 HP), more than any other machine in this class.
The high output of the engine is combined with a Virtual Bleed Off (VBO) hydraulic system (D-ECOPOWER+), providing a best-in-class hydraulic flow of (3 x 523) – 1569 l/min and a high system pressure of 360 bar, together contributing to the best performance in the 100 tonne market.
Estonia Oil Shale Dates Back Over 100 Years
Estonia discovered more than 100 years ago that the stone at the North Kiviõli mine contained oil inside and from that time onwards started to extract it. The process to obtain the oil remains unchanged. First the stone is taken out, after around 8 m3 of overburden is removed, providing around 1 m3 of the precious oil shale.
To remove the overburden, different techniques are used. The first involves blasting and loading trucks with the 80 or 100 tonne excavators. Another uses a 50 tonne excavator equipped with a breaker and one of the larger excavators for loading trucks. The third method employs an 80 tonne excavator, equipped with a vibrating hydraulic ripper (Xcentric) and another 80 tonne excavator equipped with a bucket to load trucks.
After removing the overburden, the extraction of the oil shale starts, again using different techniques. These include direct use of an excavator to load a truck or using a surface miner to extract the precious material, crush it and load it into a truck at the same time.
The transformation process to produce oil from the stone begins with the stone being crushed and then loaded into a reactor unit, where it is heated to between 400 to 800 oC depending on the size. As well as oil, phenol is also removed from the stone.
Overall, the process takes around two hours. Generally, a kg of stone can be 20 to 30% comprised of oil and the mine operator is moving around 10 million tonnes per year (combining the overburden and oil shale).
Oil Shale is Primary Energy Source in Estonia
The oil shale industry in Estonia is one of the most developed in the world. The National Development Plan for the Utilisation of Oil Shale 2016–2030 describes oil shale as a strategic resource. Estonia is the only country in the world that uses oil shale as its primary energy source.
In 2018, oil shale accounted for 72% of Estonia’s total domestic energy production and supplied 73% of Estonia’s total primary energy. About 7300 people (over 1% of the total workforce in Estonia) are employed in the oil shale industry.
Highest Quality Dealer Support
INTRAC is solely responsible for sales and servicing of the Doosan crawler, wheeled and mini/midi excavator, wheel loader, articulated dump truck and attachment ranges in Estonia, Latvia and Lithuania.
INTRAC’s sales and service centre for Latvia in Riga is acknowledged as one of the best in the Baltic region. The company also has impressive facilities at its branches in Vilnius and Tallinn, which are the focal points for the service INTRAC provides in Lithuania and Estonia, respectively.
In total, INTRAC has 13 outlets with workshops and 55 fully equipped service vans in the Baltic region. INTRAC customers benefit from superb on-site service networks, covering everything from emergency repairs to routine maintenance. The company’s factory-trained engineers have many years of hands-on experience of repairs and servicing of plant and machinery.
For more on Doosan construction equipment, please visit the website: www.eu.doosanequipment.com